Home Projects Rivet Joint — Structural FEA
Structural AnalysisCreoANSYSFEAStress AnalysisCAD Modeling

Rivet Joint — Structural FEA

Rivet Joint — Structural FEA
CAD SoftwareCreo
SimulationANSYS
ManufacturingRiveted sheet-metal assembly
CategoryStructural Analysis
OutcomeStress concentration identified

01 Objective

Understand the structural behavior of riveted joints, commonly used to join sheet-metal components in aircraft structures.

02 Problem Statement

Riveted joints concentrate stress around the fastener holes, and predicting where that concentration will be highest is essential to avoiding fatigue failure in service.

03 Design Process

I created the riveted joint assembly in Creo and performed a finite element analysis in ANSYS to evaluate stress and deformation of the joint under applied loading.

04 CAD Models

CAD assembly of the riveted joint built in Creo, representing the sheet-metal plates and rivet fasteners at the joint interface.

05 Simulations

FEA in ANSYS to evaluate stress distribution and deformation of the joint under representative tensile loading.

06 Calculations

Estimated load transfer through the fasteners to set up realistic boundary conditions and contact behavior in the FE model.

07 Design Decisions

Focused mesh refinement around the rivet holes, where stress concentration was expected to govern the joint's structural performance.

08 Manufacturing

Modeled as a riveted sheet-metal assembly, consistent with standard aircraft structural joining practice.

09 Materials

Aircraft-grade sheet-metal plates joined with metallic rivets, evaluated using standard structural properties.

10 Analysis

The analysis showed how load is transferred through the rivets and highlighted the regions of higher stress concentration around the fasteners.

11 Challenges

Capturing stress concentration accurately around small fastener holes without making the overall model too heavy to solve — resolved with local mesh refinement at the rivets.

12 Results & Outcomes

Quantified stress and deformation of the riveted joint under applied load.

Identified the fastener locations with the highest stress concentration.

Built a clearer picture of how load transfers through a multi-rivet joint.

13 Learnings

This project deepened my understanding of fastener-level stress concentration — knowledge that carries directly into aircraft sheet-metal structural design and fatigue-aware detailing.

Next Project

Materials Selection, Structural Analysis & Fabrication of a UAV Wing